Thursday, May 9, 2013

Panel beating

Time to fill the side marker light holes on the rear quarters, before they get welded to the car.

 First up I cut the stamped section out and then cut a nice patch to fit the hole.

I was pretty happy with this patch, it fit perfectly and matched the compound curves of the panel exactly. I knew it would warp from welding but it was fun to try and get it fitting perfectly.

I tacked it in with a MIG welder.

The MIG tacks were ground flat then I very slowly and carefully TIG'ed it in fully. It still warped all over the place. As this sort of thing tends to do... 

That's when you start panel beating! I was extremely lucky to get a master class in panel work by Rex, a shit hot metal man and all around good cunt from Junior's. He massaged the patch on one of the quarters, so I could try with the other. This is the other, I got it 90% there and he finished it. It was pretty impressive to see how a warped panel could be smoothed using simple tools into a clean shape with nice and even compound curves.

Here is the finished panel with only a light coat of etch primer on it. Pretty sweet. Proper hammer and file, 'metal finished', panel work. No filler needed here!


The tools. That 'slap stick' (the metal bar second from the right, like a bent file) was a revelation! Dolly low spots with it and they come right up. I'm sure learning some good stuff at Juniors.

19 comments:

  1. Looks really good! I need to take my truck into the shop to get some dents hammered out. They aren't to big but I'd like it looking new again! How much does this normally cost? http://www.btryan.com.au/panel_beating.html

    ReplyDelete
  2. That repair job is flat out amazing. That last picture looks literally brand now. How long have you been doing this? I think everyone that is serious about their body work should have someone like you in their back pocket. Great work, thanks for sharing the results with us. http://www.dandysmash.com.au/about_us.html

    ReplyDelete
  3. I want to thank you for this excellent read!! I definitely enjoyed every bit of it. I have you bookmarked to look at new stuff you.
    Panel Beating

    ReplyDelete
  4. Your service is just amazing and your blog also good Thanks for sharing the informations panel beater Keilor East

    ReplyDelete
  5. West Perth Panel & Coloring - Your Incident Repair Expert Portion and Mending and mending vehicles in Perth for over 30 years!panel beaters Perth

    ReplyDelete
  6. This comment has been removed by the author.

    ReplyDelete
  7. Very efficiently written information, your services blog is really useful for the readers thanks for sharing the information for more details please visit Panel Beater Richmond

    ReplyDelete
  8. saya atas nama BPK. SAMSUL dari MADURA ingin mengucapkan banyak kasih kepada MBAH KARYO,kalau bukan karna bantuannya munkin sekaran saya sudah terlantar dan tidak pernaah terpikirkan oleh saya kalau saya sdh bisa sesukses ini dan saya tdk menyanka klau MBAH KARYO bisa sehebat ini menembuskan semua no,,jika anda ingin seperti saya silahkan hubungi MBAH KARYO no ini 082301536999 saya yakin anda tdk akan pernah menyesal klau sudah berhubungan dgn MBAH KARYO dan jgn percaya klau ada yg menggunakan pesan ini klau bukan nama BPK. SAMSUL dan bukan nama MBAH KARYO krna itu cuma palsu.m



    ReplyDelete
  9. Great post indeed...
    The way you have explained each and every point was awesome. I have learned a lot of things from this post. Thanks a lot for your share. Panel Beaters

    ReplyDelete
  10. Here at AG Autogas & Mechanical Repairs we pride ourselves on offering affordable, Roadworthy Certificate Melbourne that keeps your vehicle safe and reliable! Call (03) 9739 4999

    ReplyDelete
  11. NICE for giving a chance to share ideas for your comuty i really thanks for that great post. smash repairs Dandenong | log book service Dandenong

    ReplyDelete
  12. You made some good points there. I did a search on the topic and found most people will agree with your blog. So what will you do straight after the car accident? Just call any nearby local panel beaters Sydney company that can handle the damage portion without taking much time and affecting your budget.

    ReplyDelete
  13. The tools. That 'slap stick' (the metal bar second from the right, like a bent file) was a revelation! Dolly low spots with it and they come right up. I'm sure learning some good stuff at Juniors. buy pakistani suits online , pakistani lawn online shopping

    ReplyDelete
  14. Thanks for the information I also suggest a regular Brake Specialist Melbourne|Roadworthy Certificate Melbourne on Braketech. Brakes are really important, since some of the major accidents today are about brakes. Keep posting these kind of posts

    ReplyDelete
  15. Thanks for sharing the informative post and keep on updating us regularly.
    Car service Hoppers Crossing | Brake repairs Hoppers Crossing

    ReplyDelete